Parts_and_Supplies

Windshield Repair Products

Click the Star to see the Blue Star Windshield Repair System

Clear Vac Special

Model UV24

The Blue Star Clear Vac Special contains everything needed to perform 24 high quality, professional repairs in a compact, portable case.

*Re-supply Packs available

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Kit Contains:

1 Injector Assembly E/W Metal Valve

24 Adhesive Alignment Seals

24 Pedestals (Resin Chamber)

1 Bottle of UV Resin (12ml)

2 Hoses (30 inches)

1 Flow Regulator

1 Carbide Probe

1 UV Curing Lamp (operates with batteries

or use lamp adaptor E/W cigarette lighter

connection)

1 UV Lamp Adaptor (connects to UV lamp

and cigarette lighter)

4 Penlight Batteries

24 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Instruction Manual

1 Carrying Case

Clear Vac Special with Drill

Model UV24D

The BLUE STAR UV24D includes a glass drill which is used when the surface damage is not large enough for the resin to penetrate. Drilling opens up air passages for star type breaks which contain spider cracks and creates a pit for the resin to flow freely into the damaged area.

*Re-supply Packs available

Click here

Kit Contains:

1 Injector Assembly E/with metal valve

24 Adhesive Alignment Seals

24 Pedestals (Resin Chamber)

1 Bottle of UV Resin (12ml)

2 Hoses (30 inches)

1 Flow Regulator

1 Carbide Probe

1 UV Curing Lamp (operates with batteries or

use lamp adaptor E/W cigarette lighter

connection)

4 Penlight Batteries

1 UV Lamp Adaptor (connects to UV lamp

and cigarette lighter)

24 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Drill (12,000 RPM)

1 Drill Adaptor

2 Carbide Drill Bits

1 Instruction Manual

Clear Vac Deluxe

Model # SVD

This system is designed for the glass repair specialist who performs high volume repairs and requires a high intensity UV curing lamp. The Clear Vac Deluxe contains both a UV shop lamp (110 volts) as well as a portable battery operated UV lamp. It also includes a thin based crack filler resin for repairing small cracks.

The Deluxe includes two injector assemblies for performing two repairs simultaneously. The added components provide both back up and flexibility. The SVD performs 100 repairs.

*Re-supply Packs available

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Kit Contains:

2 Injector Assembly E/with metal valve

100 Adhesive Alignment Seals

100 Pedestals (Resin Chamber)

1 Bottle of UV Quick Cure Resin (25ml)

1 Bottle of UV Crack Filler Resin (25ml)

3 Hoses (30 inches)

2 Flow Regulators

1 Carbide Probe

1 UV Curing Shop Lamp (operates on 110

volts, also available in 220 volts)

1 UV Curing Battery Lamp (operates with

penlight batteries)

4 Penlight Batteries

100 Mylar squares for pit repairs

1 Bottle Pit Polish

10 Razor Blades and Holder

1 Protective UV Guard

1 Drill (12,000 RPM)

1 Drill Adaptor

1 Mandrel with Felt Polishing Tip

5 Carbide Drill Bits

1 Miniature Bull’s-eye Maker

25 Crack Resin Applicators

1 Instruction Manual

1 Carrying Case

Clear Vac Mobile

Model # UV24X

The Blue Star Clear Vac Special Mobile Windshield Repair System contains everything needed to make professional Windshield Repairs. Clear Vac Mobile systems are specifically outfitted with additional accessories to allow technicians to duplicate the high quality repairs achieved in an indoor workshop. All in a neat, compact and portable case. This system is affordable and easy to use.

*Re-supply Packs available

Click here

Kit Contains:

1 Injector Assembly

24 Adhesive Alignment Seals

24 Pedestals (Resin Chamber)

1 Bottle of UV Resin (12ml)

2 Hoses (30 inches)

1 Flow Regulator

1 Protective UV Shield

1 Carbide Probe

1 UV Curing Lamp (operates with batteries or

use lamp adaptor E/W cigarette lighter

connection)

1 UV Lamp Adaptor (connects to UV lamp

and cigarette lighter)

4 Penlight Batteries

1 Battery Connector

24 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Windshield Temperature Gauge

1 Clear Vac Instructional Video

1 Instruction Manual

1 Toolbox

Clear Vac Mobile with Drill

Model # UV24DX

The UV24DX System which includes a 12V drill and drill accessories provides mobile business operations with everything needed for stone damaged windshield repair.

This popular low cost system will pay for itself after only a few repairs and continues to make profits long after.

*Re-supply Packs available

Click here

Kit Contains:

1 Injector Assembly E/W Metal Valve

24 Adhesive Alignment Seals

24 Pedestals (Resin Chamber)

1 Bottle of UV Quick Cure Resin (12ml)

2 Hoses (30 inches)

1 Flow Regulators

1 Protective UV Shield

1 Carbide Probe

1 UV Curing Lamp (operates with batteries or

use lamp adaptor E/W cigarette lighter

connection)

4 Penlight Batteries

1 UV Lamp Adaptor (connects to UV lamp

and cigarette lighter)

24 Mylar squares for pit repairs

1 Razor Blade and Holder

1 Drill (12,000 RPM)

2 Carbide Drill Bits

1 Battery Connector

1 Bottle Pit Polish

1 Windshield Temperature Gauge

1 Clear Vac System Instructional Video

1 Instruction Manual

1 Toolbox

Clear Vac Deluxe Mobile

Model # SVDX

This system is made to accommodate businesses requiring equipment and supplies to handle higher volumes of windshield repair work and specialized glass services. The Clear Vac Deluxe Mobile contains both a UV shop lamp (110 volts) as well as a portable battery operated UV lamp. It includes 2 complete injector assemblies, a linear crack repair kit , as well as a pit polish kit.

*Re-supply Packs available

Click here

Kit Contains:

2 Injector Assemblies

100 Adhesive Alignment Seals

100 Pedestals (Resin Chamber)

1 Bottle of UV Quick Cure Resin (25ml)

1 Bottle of UV Crack Filler Resin (25ml)

3 Hoses (30 inches)

2 Flow Regulators

2 Protective UV Shield

1 Carbide Probe

1 UV Curing Shop Lamp (operates on 110

volts, also available in 220 volts)

1 UV Curing Battery Lamp (operates with

penlight batteries)

4 Penlight Batteries

1 UV Lamp Adaptor (connects to UV lamp

and cigarette lighter)

100 Mylar squares for pit repairs

1 Bottle Pit Polish

10 Razor Blades and Holder

1 Drill (12,000 RPM)

1 Battery Connector

1 Mandrel with Felt Polishing Tip

1 Polishing Tip Collet

8 Carbide Drill Bits

1 Miniature Bull’s-eye Maker

25 Crack Resin Applicators

1 Instructional Video for Clear Vac Systems

and Small Crack Repairs

1 Windshield Temperature Gauge

1 Instruction Manual

1 Tool Box

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Clear VacTM Re-Supply Packs & Materials

Cear Vac Re-supply Pack

Model# SVR24 The SVR 24 Clear Vac re-supply pack is ideal for use with any Blue Star repair system that uses the Clear Vac injector assembly. This convenient re-supply pack comes with the components to complete 24 repairs, including replacement parts.

Model# SVR48 Also available is model #SVR 48, that does 48 repairs.

All components can be purchased separately and are listed in the parts and re-supplies section.

Re-supply pack SVR24 contains:

1 Bottle of UV Quick Cure Resin (12ml)

24 Adhesive Alignment Seals

24 Pedestals (Resin Chamber)

1 Flow Regulator

1 Hose

24 Mylar squares

1 Bottle Pit Polish (8 ml)

1 Razor Blade

1 Instruction Sheet

Support Systems

Model # SS24

Blue Star's "Support System" allows repair technicians to combine our patented Adhesive Attachment Principal with equipment from their own systems, to make repairs faster and easier with the same high quality professional results.

The Blue Star resin chamber mounts fast and precise, without applying pressure to the already damaged glass. No need to turn screw threads or adjust knobs and suction cups. The well engineered high vacuum/pressure injector assembly with dual action valve replaces the need for vacuum pumps, compressors, and gauges.

*Re-supply Packs available

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Kit Contents:

1 Injector Assembly E/W Metal Valve

24 Adhesive Alignment Seals

24 Pedestals (Resin Chambers)

1 Bottle of UV Resin (12ml)

1 Hoses (30 inches)

1 Flow Regulator

1 Cure Guard

24 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Clear Vac Instructional Video

1 Instruction Manual

1 Injector Carrying Case

Support Systems

Model # SS48

Model #SS48 provides 2 injector assemblies and twice the amount of supplies as the SS24.

*Re-supply Packs available

Click here

Kit Contents:

2 Injector Assemblies E/W Metal Valve

48 Adhesive Alignment Seals

48 Pedestals (Resin Chambers)

1 Bottle of UV Resin (25ml)

2 Hoses (30 inches)

2 Flow Regulator

2 Cure Guard

48 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Clear Vac Instructional Video

1 Instruction Manual

1 Injector Carrying Case

UV Quick Cure Resin

CH1 1 oz. with dispenser

CH½ ½ oz. with dispenser

(Viscosity 60 cps) General purpose resin.

UV Crack Filler Resin

CCH1 1 oz. with dispenser

CCH1½ ½ oz. with dispenser

(Viscosity 10 cps) Use for filling cracks and combination type breaks.

UV Pit Filler Resin

PFCH1 1 oz. with dispenser

PFCH½ ½ oz. with dispenser

(Viscosity 2000 cps) For filling large pits.

Alignment Seals

TR6

25 Adhesive Alignment Seals

(Double sided adhesive seals.)

Resin Chambers

25 Pedestal Resin Chambers

(Resin chambers with mounted adhesive seals.)

Injector Assembly

IBV Clear Vac Injector Assembly

IBVM Clear Vac Injector Assembly with stainless steel collar

(The injector accumulates vacuum to 29.75 inches Hg. extracting the air pockets from the break cavity and applying pressure to the resin for penetration.)

Hose

30" Length Hose

Drill Bits

5 Carbide Drill Bits

(1/32 shaft/hole size .035.)

Curing Film

Pad of 25 Mylar Curing Squares (1½" x 1½”)1 Razor Blade

(Use when curing the resin. It holds the resin in place, allows the UV rays to penetrate while blocking out the oxygen.)

Flow Regulator

FR1

(Controls resin flow in break cavity and prevents resin from entering hose.)

UV Curing Bulb

RB1

Replacement for B80 and L240 lamps

(4 watt, 6 inches long. Can be used with all UV lamps.)

Pit Polish

PP17 1 oz. Bottle

PP8 ½ oz. Bottle

(Pit polish compound with brush cap for buffing break pit to a glass like luster.)

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Clear VacTM Parts & Components

UV Shop Lamps

L240 UV Lamp 110 volts

L240F UV Lamp 220 volts

(Lamps have a 9' cord set, specify plug type when ordering model #L240F.

Attaches to glass with four suction cups.)

UV Curing Lamp

Model B80

UV Battery Lamp e/w lamp clip

(Operates with 4 penlight batteries or with CL12V lamp adaptor. Attaches to glass with a suction cup clip.)

UV Lamp 12V Adaptor

Model CL12V

Cigarette Lighter Adaptor for B80 UV Curing Lamp.

Glass Drill

Model GD18

12 Volt Drill (12,000 RPM) with Cigarette Lighter Adaptor & 9" Extension Cord.

Support Systems

Model # SS24

*Re-supply Packs available

Click here

Kit Contents:

1 Injector Assembly E/W Metal Valve

24 Adhesive Alignment Seals

24 Pedestals (Resin Chambers)

1 Bottle of UV Resin (12ml)

1 Hoses (30 inches)

1 Flow Regulator

1 Cure Guard

24 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Clear Vac Instructional Video

1 Instruction Manual

1 Injector Carrying Case

Support Systems

Model # SS48

Model #SS48 provides 2 injector assemblies and twice the amount of supplies as the SS24

*Re-supply Packs available

Click here

Kit Contents:

2 Injector Assemblies E/W Metal Valve

48 Adhesive Alignment Seals

48 Pedestals (Resin Chambers)

1 Bottle of UV Resin (25ml)

2 Hoses (30 inches)

2 Flow Regulator

2 Cure Guard

48 Mylar squares for pit repairs

1 Bottle Pit Polish

1 Razor Blade and Holder

1 Clear Vac Instructional Video

1 Instruction Manual

1 Injector Carrying Case

Crack Pack

Model # CPI

The Blue Star crack repair method teaches you to repair small stress cracks that emanate from the windshield edge and small cracks that extend from typical stone chip type breaks. Cracks can start out small, but often spread quickly across the entire windshield. The focus is on trying to stop small cracks before they spread beyond repair. The end of the crack is the tightest area and consequently the most difficult area to repair.

Repairing small cracks requires drilling a pilot hole 1/8 inch beyond the end of the crack and then creating a miniature bull’s-eye at the drilled pilot hole to relieve the stress. Once the stress is relieved, the bull’s-eye is repaired by performing a typical windshield repair and applying the crack resin along the crack and then curing. The Blue Star crack pack includes the tools and instructions to perform small crack repair, providing an insight to the crack repair process and the results obtainable.

Crack Pack Kit Contains:

1 Bottle UV Crack Filler Resin (12ml)

1 Miniature Bull’s-eye Maker (crack stopper)

5 Drill bits (.035)

25 Resin Applicators

50 Mylar squares

1 Bottle Pit Polish (8ml)

1 Razor Blade

1 Instructions Sheet

Injector Assembly

IBV Clear Vac Injector Assembly

IBVM Clear Vac Injector Assembly with stainless steel collar

(The injector accumulates vacuum to 29.75 inches Hg. extracting the air pockets from the break cavity and applying pressure to the resin for penetration.)